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Important Manufacturing Metrics That Help in Increasing Efficiency

We may say a thousand things about business, but ultimately, business is a sheer number game. Essentially, everything in a business is decided by profit and loss numbers. Revenue generated, orders fulfilled and other such data have great importance in business. Some key performance indicators become the guiding metrics for a business. Correct assessment of those metrics is very important for running a business successfully.

Manufacturing is one of the most crucial parts of a business. However, it is also a part riddled with the biggest challenges. Achieving Manufacturing Efficiency is the toughest part of this. It involves too many players and gets easily affected. Manufacturing Processes are generally complex and heavily rely on other processes too. Unplanned downtime or inefficiency even in one process will bring down the performance of the complete unit. Therefore, one Manufacturing Metric cannot cover it all. From Manufacturing Downtime Tracking to monitoring OEE, everything is important.

Improving these Manufacturing Metrics can increase the profitability of the complete process. However, too many metrics can take away the focus from the main concept. So, for the ease of understanding, we will be discussing only the most important metrics here.

Key Metrics for Measuring Manufacturing Efficiency

Efficiency

Manufacturing Cycle Time
This is the base metric for most of the calculations in a manufacturing unit. It measures the ideal manufacturing time of any product from the beginning to the end. If you are able to reduce this time then your plant will outperform. If you maintain it then you will remain consistent, but if this time increases your process will become inefficient.

Throughput
This Manufacturing Metric tells the average production capacity of any machine or process. It is important to note that it is an average and not the peak ability. Hence, if the throughput of any plant or machinery goes down all of s sudden then it can mean some serious problems. It is easy to measure and assess. You can never ignore this metric.

Capacity Utilization
We always want to perform our best but when working in a team that’s not possible all the time. Some Manufacturing Processes outshine whereas others underperform. Capacity utilization is the metric to measure the percentage difference between the potential output capacity and current output capacity of the complete process. This important metrics brings out the inefficiency in the process.

Overall Equipment Effectiveness (OEE)
This is a globally recognized gold standard Manufacturing Metric for assessing quality, speed, and availability. The higher the percentage of OEE in your plant, the more efficient your process will be. A better OEE score will make your Manufacturing Process more reliable and profitable.

Quality

Yield
Rework has always been one of the biggest enemies of profit, time and reliability. Yet, every process produces some defective goods that require reworking. Yield measures the percentage of products produced correctly as per the specifications in the very first attempt.

Customer Rejects
This is a measure of the failure of your process in manufacturing standard products and it comes directly from the customers. The higher the number of customer rejects, the greater your loss of profit and credibility in the market will be.

Downtime
Percentage Planned vs emergency maintenance work orders
Maintenance is a critical activity in any Manufacturing Process. Machines that work will face damage and routine wear and tear. Planned maintenance helps in keeping them in shape and getting great efficiency and reliability. However, in spite of the best efforts machines can still break down all of a sudden and cause panic and chaos. But, such incidents shouldn’t be a regular scenario as then the maintenance costs can escalate multiple times. One of the most important maintenance matrics is the ratio between the planned and unplanned maintenance. The higher the difference the better your profits will be. Measuring Manufacturing Downtime and Equipment Tracking can help you in lowering such instances.

Availability Ratio
It is a simple metric showing the availability of assets. It is calculated by deducting the downtime from planned production time of any process or machinery. You will get the actual availability. It is important for assessing the potential of your plant as well as finding ways for increasing efficiency.


On Wisely Investing in a Pressure Relief Valve

Efficiency and safety are some of the topmost priorities in various industries. A lot of details and close supervision are taken into consideration to ensure that the entire machinery will be well operated. This is why a decision maker like you must be well-informed and supported when it comes to considering how each of your system’s pressure relief valve would be maintained and constantly checked.

Here are some of the tips and guidelines you’ll need to know when it comes to picking, installing, operating and maintaining your safety relief valve:

Know Your Pressure Relief Devices

A pressure relief valve is part of a whole structure which ensures efficiency and safety when it comes to flow control in your machineries. The main types of devices when it comes to pressure relief would be closing and non-reclosing. The balanced bellows, safety relief valves which are pilot-operated, Temperature and Pressure (T&P) safety relief valves and power actuated ones are some of your options. When it comes to controlling the overall flow in your equipment, what counts is compatibility, to make sure they all contribute to the pressure and level of control you’re trying to achieve.

Select the Right Valve

It is necessary for you to adhere to a couple of guidelines when it comes to picking your pressure relief valves. Classifications have been pointed out, depending on the applications and pressure of a machine’s flow. Sizes would also need to be followed. Standard applications can be followed to ensure compliance to significant authorities. Aside from ensuring you’ll strictly adhere to the country’s industrial codes, you can also make sure your employees’ safety will be guarded in times of operation.

Knowing the Dangers of Pressure Build Up

There are many various catastrophes which can result out of unmonitored flow systems. Without adhering to guidelines and constantly checking on them, a loss of operational opportunities could take place. If a pressure system isn’t aptly controlled or limited, an upsetting in the process could happen. Equipment failure may also happen, thus preventing your business to be fully efficient and productive. What’s worse, accidents such as fire could threaten your property.

Work with a Provider

To make sure you’re fully monitoring your system and avoiding failures, it would be practical to work with a flow control solutions provider. This type of company has seen the complexities of operating within the field of engineering. Their extensive experience and specialized set of skills will ensure your system will be accident-free. There are top providers who can even overhaul an entire system of safety valves, while ensuring the API 527 standards, specifically Sections VIII and I on safety valves will be followed.

A provider can also do on site tests, quick assembles for urgent cases, repairs, distribution of high performing units, repairs and so much more. These can range within the fields of pressure, electronic and safety. See how a provider can further assist you in making sure your equipment and whole industrial system will be efficient and safe. Speak with a representative today.


Why Commercial General Liability Insurance Has Been So Popular Till Now

What is Commercial General Liability Insurance?

The General Liability Insurance protects businesses and their owners from “general” claims which involve bodily damages, property damages, and lawsuits relating to both of these. It’s the first policy usually purchased by small business owners because it’s often needed when signing client’s contracts and commercial leases. The General Insurance covers all expenses related to clients and customer’s injuries which happens within the vicinity of your property, damages you caused to the properties of others, and other advertising mistakes. It simply covers all the most common lawsuits which arise from daily business activities such as interacting with customers, renting of property, and relating with clients.

What does General Liability Insurance cover?

This form of Business Insurance takes care of third-party lawsuits. This refers to the lawsuits which are brought by non-employees such as clients, landlords, vendors, customers, and so on. Generally, it covers third-party lawsuits which are triggered by any of the following:

  • Damages to property: It covers all damages to someone else property which was caused by your activities or that of your employees while working for you. This includes a lawsuit filed by your landlord due to a fire outbreak at your office which destroyed all or part of his building.
  • Bodily Injuries: It covers all kind of lawsuits arising from bodily injuries sustained by a customer or client while at your premises. This includes a lawsuit filed by a client who slipped and broke a leg at your office.
  • Damage of Reputation: It covers lawsuits arising from defamation. This includes a lawsuit filed by a competitor because of a defamatory comment posted by you or your employees on social media platforms.
  • Infringement of Copyright: It covers lawsuits arising from using someone else idea without seeking his permission. This includes a lawsuit filed by a competitor because of the similarities in your marketing and advertising materials and theirs.

How can I save money on General Liability Insurance?

Depending to a large extent on the type of business, General Insurance can be pretty pricey. There are a couple of ways through which you can save money on your General Liability Insurance.

  • Avoid Overestimation: When estimating the gross receipts and payrolls for the upcoming year, many business owners overestimate owing to their high hopes and expectation from their businesses. These figures tend to increase the premium they pay because most policies” premiums are calculated based on the figures of the gross receipts and payrolls.
  • Ensure That You Are Properly Covered: Some business owners sacrifice their proper coverage for lower premiums. They end up having major claims which the little money saved from lower premiums cannot cover.
  • Package Your Policies Properly: When you package your General Liability Insurance with some other policies such as your Business Personal property, you get to enjoy a multi-policy discount.


Tips to Finding the Right Route Delivery Business/Services

There are various types of independent distribution routes. When buying a route, it’s important to identify and purchase a profit-generating and equity-building route delivery business. There are different types of route delivery businesses which are available at different locations. Getting to know the different types of routes available and their unique features will go a long way in helping you to make an informed decision about the right route business you should venture into.

The different route types along with their unique features are:

Snacks Routes: This a route which is offered by companies such as Snyder’s-Lance, Mission Tortilla, Tim’s Cascade, Utz, and so on. This particular type of route business requires a lower physical level of as products are delivered in boxes. Its autonomy is very high although management from suppliers helps increase sales. Financing is almost always available through the supplier’s banking partner.

Cookies Routes: This route which is offered by companies such as Pepperidge Farm, Voortman’s and so on. This particular type of route business requires a lower physical level of as products are easy to move and have very long expiration codes. Its autonomy is very high although management from suppliers helps increase sales. Financing is available for larger companies such as Pepperidge Farm whereas smaller companies may not have any.

ATM Routes: This particular type of route business has complete autonomy and requires very little physical effort as cash is the only product being distributed. Financing comes through a third party as it is almost always sold directly from the owner to the independent operators.

Vending Routes: This a route which is offered by companies such as Healthy You. This particular type of route business has complete autonomy and requires moderate physical effort as drinks are the most cumbersome product. Financing comes through a third party as it is almost always sold directly from the owner to the independent operators.

Bread Routes: This is Bread Route which is offered by companies such as Pepperidge Farm, Holsum, Bimbo, Sara Lee, Arnold, Martin’s and many other local bakeries. This particular type of bread routes for sale business requires a higher physical level of as products are heavy and are mostly delivered in large stacks. Its autonomy is very high although management from suppliers helps increase sales. Financing is almost always available through the supplier’s banking partner.

Pool Routes: This particular type of route business has complete autonomy and requires moderate physical effort. Financing comes through a third party as it is almost always sold directly from the owner to the independent operators

The features discussed above are typically true for each of the business types, although independent routes can vary. Knowing all these details will enable you to make an inform decision about the route delivery business which is right for you.

Growing Importance of Zinc Electroplating

Production and manufacturing, government, transportation, infrastructure and utilities are the industries which are heavily impacted due to corrosion. Zinc electroplating is a process which is used to protect the metals and materials against the force of corrosion. It involves a thin coating of zinc metal on the surface or another metal known as a substrate. With the process of plating, there is a creation of a physical barrier which will prevent rust from reaching into the metal surface and will reduce the impact of corrosion. It is also referred to as a corrosion-prevention workhorse. Majority zinc metal is used for galvanization which helps protect metals against rust.

The biggest benefit of zinc electroplating is that it will increase the corrosion resistance of the underlying substrate. It is easy to understand how it works. Zinc serves the metal as a sacrificial coating and the coating will corrode in place of the metal substrate. Hence, the metal will remain protected and the plating in the form of zinc will corrode due to natural and environmental changes. Zinc also reacts with oxygen present in the atmosphere to form zinc oxide which reacts with water and produces a thin layer of zinc carbonate. This zinc carbonate helps provide a higher protection from corrosion.

Electroplating is the most functional application for metals. Every manufacturer takes necessary steps to protect their products from corrosion. It improves the quality and durability of the product. Apart from cadmium plating, zinc plating is a widely preferred alternative since zinc is a natural substance that is easily available. There are different methods of applying the coating on a product and it varies in terms of the size and type of product. The main purpose served by zinc plating is to ensure that there is no corrosion of the metal. Additionally, it also adds to the complete look and finish of the product. Zinc electroplating gives a unique finish to the product which makes it look glossy and attractive. Consumers are always on the lookout for quality products that are long lasting and highly durable. With the use of latest technology and alternative methods that help reduce the effect of corrosion, it is now possible for the manufacturers to offer only the best to the consumers. There are different types of processes available which need to be considered in order to determine the one that is best suited for the type of product to be plated and the industry in which the business operates.

6 Advantages of CNC Machining Over Conventional Machining

Abbreviated as Computer Numerical Control, CNC is the automation of machine tools by means of computers executing pre-programmed sequences of machine control commands.

CNC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools.

The tools that can be controlled in this fashion include:

  • Lathes
  • Mills
  • Routers
  • Grinders

These are following advantages of using CNC Machines.

  1. Reduced development time
  2. Improved stock management
  3. Higher quality end products
  4. Cost savings
  5. Surplus productivity
  6. Increased profits

Owing to these advantages, these big fat machines are employed in aerospace, defense, electronics, industrial, manufacturing, and medical domains.

Your workspace maybe dotted with conventional machines. They perform the allocated tasks well in time and have multiple benefits.

But now you may wanna consider purchasing a used or new CNC machines because we are going to give you all the reasons to.

But do you know what made these machines more popular than the conventional ones?

Now let us have a look at them in a little more detail.

1. You Don’t Need Comprehensive Experience or Skills

The conventional machines require an extended duration of training hours and even longer years of experience to get a hands on them.

Being equipped with experience is an add-on while working with CNC machines, but in various cases, it is not mandatory as conventional machines.

The production process and the output is eased when operating with CNC machines as it rules out the possibility of human error.

CNC machines yield more output with minimum exercise. Conventional, a little less and the scope of human error is more.

2. Easy Replication Of Products

Conventional machining works great when you need to create a single custom piece. If the demands for the product is high and you have to repeatedly produce the same piece, CNC machines make more sense.

CNC machines give you the power to make the same cut over and over again with a repeat in quality.

Not only the conventional machinery requires the guidance of a quality pro to create similar pieces but despite that tiny variations exists among the parts.

3. Less Labor is Needed to Operate CNC Machinery

If you have conventional machinery at your workplace, you know you have to invest in hiring an expert and many others just to take care of it. And then there are regular costs attached to its maintenance and repairs. All these factors add up to the labor costs making it very expensive.

CNC machinery cuts down your labor costs by a good figure as there are fewer workers involved. This doesn’t mean the quality or the quantity is compromised. It is not! In fact, you invest few bucks with an assurance of high productivity.

4. CNC Machinery Boosts Your Production Options

With easier to operate, and minimal labor costs associated, CNC machinery boosts your production processes.

CNC software helps you build products that are nearly impossible to make by hand or by the means of conventional machinery.

The CNC software is easy to update ad contributes more to its functionality.

Conventional machinery leaves little or no room for software that permits you to have a repeatable cut quality.

5. No Prototypes are Required with CNC Machines

The CNC software is so advanced that you don’t have to get into producing a prototype which is a time and dollar consuming business. The CNC software encourages the construction of your idea even before cutting it out.

Also, all the time devoted to creating revision and rework is insanely reduced through the usage of this software.

This special characteristics of CNC help you save weeks or even month of production time; something which is absent in conventional machinery.

6. CNC Machines Suit the Skills Of A Modern Worker

With everything adapting to the digital era and everybody turning to ‘tech-savvy,’ CNC machines are the machinery of the digital era for the use of computers to control machine tools.

It is for an easier operation than the conventional machines, which are mostly manual and are prone to human error and disasters.

An Overview of Silicone Gasket Material

Many industrial sectors like the food, automotive, construction and the medical make massive use of silicone gaskets. Silicone is a popular material for gaskets in these industries because of its inherent properties.

Many custom silicone products manufactured need to be resistant to heat and chemicals, low toxicity. As well as things such, as engine and transmission oil etc. To give an example, a low toxic silicone gasket proves to be ideal for use as food grade gasket material.

Silicone gaskets are used in unique applications where each application has its own specifications and demands. Silicone rubber is the right material to fulfill the need for soft rubber seals or gaskets in various industrial sectors.

In the food industry, sheet silicone is used for the manufacturing of various seals and gaskets. Due to its low toxic nature, being odourless, soft and a non-marking material, the elastomer is manipulated into several custom silicone products. It also possesses high resistance to extreme temperatures.

Apart from the food sector, silicone gaskets find applications as sealants for airbags and rubber o rings in the automotive industry for engines and transmissions. Some examples of products manufactured using silicone gaskets are as follows:

  • Solid Silicone Rubber

This is commonly used on metal or rigid enclosures that require higher closure forces. Solid silicone rubber is manufactured using fabrication methods, like water jet cutting or dies to cut.

Solid silicone rubber is mostly used for water sealing and submersion applications. It is available in a wide variety of gauges and widths.

  • Open Cell

These products are soft and cellular in shape and are used as a soft seal when low closure forces are needed. Open cell is an excellent option for environmental seals because of its open cell structure and performs well during any temperature. It is also resistant to UV rays.

  • Closed Cell

These items are more popular and readily available as compared to open cell silicone products. They have smoother surfaces than open cell structure.

  • Injected Molded Gaskets

Injection Molded gaskets find their use in heavy wash down or water submersion applications. Molded seals are round and have three dimensional or custom cross-sections.

The type of product and gasket design can be determined based on their fabrication techniques and costs. The various properties of silicone gaskets allow them to take many forms such as a soft rubber seal, o rings, horseshoe etc.

Grouts For Both Interior And Exterior Applications

Advances in construction solutions are ongoing. In the recent years, a lot have only become possible through the corresponding development in cementitious product design. Today’s use of cementitious products in building, construction and mining including non-shrink cementitious grout is important and, in some cases, has reached the point where much of the product is a vital structural element of the building.

Grouting products are free-flowing, durable cement or synthetic resin-based mortars that are normally used for the filling of voids under machines and other structural elements as well as for grouting of anchors. A high quality blend of cement and non-shrink chemicals mixed with water produces a durable material which is useful for grouting and general concrete applicants on both indoor and outdoor projects. Corrotech can provide all technologies of grouting materials for specific applications on site. Other applications of grout include:

Soil and Grouting

  • Curtain grouting in dam foundations, dikes, around landfills, tailings ponds, spills.
  • Sealing methods around flood bulkheads, and nuclear waste storage vaults
  • Remedial grouting to arrest internal erosion.
  • Protective umbrella grouting when tunneling below buildings, through cohesionless saturated soils or water bearing strata.
  • Underpinning of buildings and structures to avoid or to stop settlement.

Environmental Applications

  • Soil fixation processes
  • Cut-off walls in soil and rock to prevent migration of contaminants.
  • Reclamation old mine sites
  • Preventing soil erosion by wind and rain
  • Revegetation chemically polluted soils or tailings

Special foundations and retaining systems

  • High capacity prestressed anchors for dams
  • Preplaced aggregate concrete foundations
  • General foundation design

Unusual and difficult Geotechnical and structural problems

  • Improving productivity in tunneling projects
  • Alternate tunnel lining techniques
  • Underwater restoration projects
  • Flexible form applications

Corrotech Construction Chemicals is focused on offering a wide range of cementitious products as well as waterproofing proofing products Dubai, which are designed particularly to address the advancements in practices throughout the civil and construction markets such as grouting products.

How The Use of a Sludge Briquetter Helps Save The Environment

There are several manufacturers of wind turbines, heavy duty machines, grinders, bearings and other industrial equipment found in your facilities that would want to have a stronghold when it comes to disposing of the sludge that comes as a waste product in grinding. There have been various methods and approaches devised and it is important that you are able to make use of high-precision equipment.

Basics about Grinding

Before learning about how a sludge briquetter contributes in the saving of the environment, it is important that you know the basics about grinding. This method is very needed to achieve the right accuracy and precision when it comes to finishing some products, and the use of sludge briquetter can contribute well to the nice finish. There are high prices and investments involved, and the company looking for this must be able to take a look at the best suppliers dealing with them. There are several manufacturers that have previously dealt with this issue for several decades already.

There are certain cases when disposing of the sludge from the process can entail too much costs and too much time. In order for these processes to keep their precision, it is important to gain momentum and keep track of the things that you’d want to do.

All About Briquetting

The briquetting method and process, for those of you who have just heard about the term right now, is a method that makes use of materials from grinding chips from metals into waste materials that are easier to dispose and to manage. When the briquetting method and process are applied, there are several things that can be recovered and re-used such as the oil and the solid matter, which, before this process, were just thrown out only to harm the environment.

The process can also boost the productivity of industries because the materials from the briquetting method and process can add value to waste management. Aside from reducing energy and other costs, it can usher the industry into rising revenues and profits as well. Without the briquetter, manufacturers known to produce the sludge as waste product can also manage landfills well, without harming the environment.

There are also certain cases when there are employees dedicated and committed into the processes that it has raised the value of the companies in front of the certification boards. Be sure that you know the needs of your facilities before you can go ahead to contact suppliers around you. There are several offices and suppliers that can be able to manage and provide you with these materials. It is important to commit yourself to the proper research and begin asking around individuals on what they think can work best for you.

Different Uses of a Steel Base Plate

A steel base plate, which is also identified as a hot-rolled A36 steel base plate, is structurally sound. It is used in all kinds of different ways, allowing you to choose the material for many projects. You may find that you will buy more steel base plates than you had initially planned, due to the versatility of the material.

One of the main benefits of a steel base plate is that it has a high viability factor. You can use this to your advantage because it is easy to form, cut and weld. You may have several teams to help the plate bend at your will.

There are also a number of mechanical properties to consider.

Not only is it magnetic, it also has a very high tensile load. A steel base plate can be used as lining for trucks and bins, while others use it as a decorative lining for walls inside garages.

It has been used as reinforcements, road plates, trench covers and base plates. It can be used both indoors and outdoors. It is capable of withstanding a significant amount of pressure, including people driving on it in multi-ton vehicles every day.

It is used in a variety of industries, from military to chemical, from food and beverage to educational. No matter what type of construction project you are working on, your supply list will probably include a steel base plate for one reason or another. How you choose to use it depends completely on you. It is even possible to use it in a way that nobody has thought, and that is possible due to the manageability of the material.

Many companies use steel base plate in industrial applications. Depending on the coating, it is highly resistant to corrosion of water and chemicals. Companies will use the material as a way to protect floors and walls, while adding a superior aesthetic to the environment.

A steel base plate is used in a series of construction projects. It is widely used in the construction of skyscrapers, as well as for simple things, like hinges and blow plates. The material is highly durable, which is one of the main reasons why it is used so frequently.

Find the steel base you need

Once you decide that you want to use a steel base plate as material for your project, there are several things you need to know. First, decide how much steel you need. Then, determine the size, including the thickness, width and length. After having all this information, you can sit down with a supplier to place an order.

Beyond the size of the dish, you have to look at the different qualities and treatments. One treatment may be better for you than another based on the actual application. If you are not sure of what you need, it is better to trust the provider’s experience. They can tell you what other people have used in similar situations to help you orient yourself to the best materials.